Machining With Cutting Tool Coated With Monolayer of HfN

Pablo Andres Guzman Duran, Jhon Henry Navarro Devia, William Aperador

Abstract


In this study, AISI 1020 steel was machined by chip removal, in dry conditions, using ASSAB 17 tool bits with Hafnium Nitride (HfN) monolayer coating, deposited as a thin film via magnetron sputtering physical vapor deposition (PVD) technique, and uncoated tool bits, used as reference system. The surfaces of the machined steel were evaluated and characterized using Atomic Force Microscopy (AFM) and Scanning Electron Microscopy (SEM). The use of monolayer HfN coating on the tool bits was demonstrated to improve the surface finish of the workpiece and reduce cutting process time and cost.

Keywords


Monolayer, Surface roughness, Machining, Cutting Tools, Hafnium Nitride

Full Text:

PDF HTML

References


F. Halila, C. Czarnota, M. Nouari, A new abrasive wear law for the sticking and sliding contacts when machining metallic alloys, Wear 315 (2014) 125-135.

S. M. Ryan, S. Szyniszewski, S. Ha, R. Xiao, T. D. Nguyen, K. W. Sharp, T. P. Weihs, J. K. Guest, K. J. Hemker, Damping behavior of 3D woven metallic lattice materials, Scripta Materialia 106 (2015) 1-4.

K. Divakar Rao, D.V. Udupa, C. Prathap, A. Rathod, R.Balasubramaniam, N.K. Sahoo, Optical coherence tomography for shape and radius of curvature measurements of deeply curved machined metallic surfaces: a comparison with two-beam laser interferometry, Optics and Lasers in Engineering 66 (2015) 204-209.

I. D. Hasan, S. M. Kahtan, R. Azmi, M.B. Uday, The influence of the surface roughness on the microstructures and mechanical properties of 6061 aluminium alloy using friction stir welding, Surface and Coatings Technology 270 (2015) 272-283.

N. Mandal, B. Doloi, B. Mondal, Development of flank wear prediction model of Zirconia Toughened Alumina (ZTA) cutting tool using response surface methodology, International Journal of Refractory Metals and Hard Materials 29 (2011) 273-280.

L. J. Xie, X. Ren, M. X. Shen, L. Q. Tu, Parameter correlation of high-temperature creep constitutive equation for RPV metallic materials, Journal of Nuclear Materials 465 (2015) 196-203,

G.R.B.E. Römer, D. Arnaldo Del Cerro, R. Pohl, B. Chang, V. Liimatainen, Q. Zhou, A.J. Huis In ‘t Veld, Picosecond Laser Machining of Metallic and Polymer Substrates for Fluidic Driven Self-Alignment, Physics Procedia 39 (2012) 628-635.

S. P. Murzin, E. V. Shakhmatov, A. A. Igolkin, L. F. Musaakhunova, A Study of Vibration Characteristics and Determination of the Conditions of Nanopores Formation in Metallic Materials During Laser Action, Procedia Engineering 106 (2015) 266-271.

M. Esmaily, N. Mortazavi, M. Shahabi-Navid, J.E. Svensson, L.G. Johansson, M. Halvarsson, On the capability of in-situ exposure in an environmental scanning electron microscope for investigating the atmospheric corrosion of magnesium, Ultramicroscopy 153 (2015) 45-54.

R.H. Basurto, A.I. López-Lorente, M. Valcárcel, Scanning electron microscopy of carbon nanotubes dispersed in ionic liquid: Solvent influence study, Microchemical Journal 122 (2015) 137-143.

M. Teague, B. Gorman, Utilization of dual-column focused ion beam and scanning electron microscope for three dimensional characterization of high burn-up mixed oxide fuel, Progress in Nuclear Energy 72 (2014) 67-71.

E.Y. Guo, M. Y. Wang, T. Jing, N. Chawla, Temperature-dependent mechanical properties of an austenitic–ferritic stainless steel studied by in situ tensile loading in a scanning electron microscope (SEM), Materials Science and Engineering 580 (2013) 159-168.

G. D. Sim, J. H. Park, M. D. Uchic, P. A. Shade, S. B. Lee, J.J. Vlassak, An apparatus for performing microtensile tests at elevated temperatures inside a scanning electron microscope, Acta Materialia 61 (2013) 7500-7510.

Y. Zhang, M. Ding, J. Liu, W. Jia, S. Ren, Studies on bitumen–silica interaction in surfactants and divalent cations solutions by atomic force microscopy, Colloids and Surfaces A: Physicochemical and Engineering Aspects 482 (2015) 241-247.

R. L. Harniman, O.J. Fox, W. Janssen, S. Drijkoningen, K. Haenen, P. W. May, Direct observation of electron emission from grain boundaries in CVD diamond by PeakForce-controlled tunnelling atomic force microscopy, Carbon 94 (2015) 386-395.

Cárdenas, C. et al., Incidence of Corrosion on Electric Power Losses in ACSR Cables, TECCIENCIA, Vol. 11 No. 20, 27-33, 2016

Bernal Castillo, F.; Roa-Rodríguez, G.; Cabrera Cabrera, C; Sierra Melo, N.; Aperador, W.; Determination of the probability and rate of corrosion on reinforced concrete specimens through a remote corrosion monitoring system, TECCIENCIA, Vol. 10 No. 19., 2731, 2015

P. Hovington, M. Dontigny, A. Guerfi, J. Trottier, M. Lagacé, A. Mauger, C.M. Julien, K. Zaghib, In situ Scanning electron microscope study and microstructural evolution of nano silicon anode for high energy Li-ion batteries, Journal of Power Sources 248 (2014) 457-464.

P. Sepulveda-Medina, Y. Katsenovich, V. Musaramthota, M. Lee, B. Lee, R. Dua, L. Lagos, The effect of uranium on bacterial viability and cell surface morphology using atomic force microscopy in the presence of bicarbonate ions, Research in Microbiology 166 (2015) 419-427.

Chiara Musumeci, Andrea Liscio, Vincenzo Palermo, Paolo Samorì, Electronic characterization of supramolecular materials at the nanoscale by Conductive Atomic Force and Kelvin Probe Force microscopies, Materials Today 17 (2014) 504-517.

J.F. Zeng, J.P. Chu, Y.C. Chen, A. Volland, J.J. Blandin, S. Gravier, Y. Yang, On the use of atomic force microscopy for structural mapping of metallic-glass thin films, Intermetallics 44 (2014) 121-127.

F. Pöhl, S. Mottyll, R. Skoda, S. Huth, Evaluation of cavitation-induced pressure loads applied to material surfaces by finite-element-assisted pit analysis and numerical investigation of the elasto-plastic deformation of metallic materials, Wear 330–331 (2015) 618-628.

E. Söderlund, P. Ljunggren, Formability and corrosion properties of metal/ceramic multilayer coated strip steels, Surface and Coatings Technology 110 (1998) 94-104.

M. H. Staia, D. G. Bhat, E. S. Puchi-Cabrera, J. Bost, Characterization of chemical vapor deposited HfN multilayer coatings on cemented carbide cutting tools, Wear 261 (2006) 540-548.

C. Escobar, M. Villarreal, J.C. Caicedo, W. Aperador, P. Prieto, Novel performance in physical and corrosion resistance HfN/VN coating system, Surface and Coatings Technology 221 (2013) 182-190.

S. Ch. Kishore, P. Rao, A. Mahamani, Investigation of Cutting Force, Surface Roughness and Flank Wear in Turning of In-situ Al6061-TiC Metal Matrix Composite, Procedia Materials Science 6 (2014) 1040-1050.

C.A. Escobar, J.C. Caicedo, W. Aperador, Corrosion resistant surface for vanadium nitride and hafnium nitride layers as function of grain size, Journal of Physics and Chemistry of Solids 75 (2014) 23-30.

M. Szymańska, S. Gierałtowska, Ł. Wachnicki, M. Grobelny, K. Makowska, R. Mroczyński, Effect of reactive magnetron sputtering

parameters on structural and electrical properties of hafnium oxide thin films, Applied Surface Science 301 (2014) 28-33.

S.J. Bull, A.M. Jones, Multilayer coatings for improved performance, Surface and Coatings Technology 78 (1996) 173-184.

A. Ravi Shankar, U. Kamachi Mudali, Vipin Chawla, Ramesh Chandra, Magnetron sputter deposition of hafnium nitride coating on high density graphite and niobium substrates, Ceramics International 39 (2013) 5175-5184.

C.A. Escobar, J.C. Caicedo, W. Aperador, Corrosion resistant surface for vanadium nitride and hafnium nitride layers as function of grain size, Journal of Physics and Chemistry of Solids 75 (2014) 23-30.

D. T. Quinto, G. J. Wolfe, P. C. Jindal, High Temperature microhardness of hard coatings produced by physical and chemical vapor deposition, Thin Solid Films 153 (1987) 19-36.

C. Escobar, M. Villarreal, J.C. Caicedo, W. Aperador, H.H. Caicedo, P. Prieto, Diagnostic of corrosion–erosion evolution for [Hf-Nitrides/V-Nitrides]n structures, Thin Solid Films 545 (2013) 194-199.

M.A. Davies, T. Ueda, R. M'Saoubi, B. Mullany, A.L. Cooke, On The Measurement of Temperature in Material Removal Processes, CIRP Annals - Manufacturing Technology, Volume 56 (2007) 581-604.


Refbacks

  • There are currently no refbacks.


Copyright (c) 2017 TECCIENCIA